Automotive

In the Automotive sector, Fraunhofer IZFP supports automobile manufacturers and suppliers in the rapid and reliable testing of new materials, components, and systems using non-destructive testing (NDT) and intelligent sensor and data systems to ensure safety, sustainability, and efficiency.

To this end, Fraunhofer IZFP develops solutions for characterization and quality assurance throughout the entire product life cycle — from development to industrial-scale application.

Challenges

The increasing variety of materials and lightweight construction concepts places high demands on quality assurance. Particular focus is placed on: The early integration of a NDT-compatible design or our sensor and data systems into the development process enables efficient inspection planning, reduces costs, and improves product quality.

• Inspection and process monitoring of mechanical and technological properties (e.g., hardness)
• Evaluation of ultra-high-strength forming steels
• Validation of modern joints made of metals, plastics, and hybrid materials

Key areas include in-process inspection and characterization of new materials, as well as early validation of components and structures.

Joining Technologies and Quality Assurance

The diversity of modern joining processes requires specific testing concepts to ensure joint quality. These include: In addition to manufacturing, repair and damage analysis are also gaining importance—especially for new materials. The goal is the reliable evaluation of components as well as support for maintenance and service life analyses.

• Adhesive Joining
• Thermal processes such as friction stir welding, laser welding, and laser brazing
• Mechanical processes such as seaming, clinching, and press-fit joining

The best solution often does not consist of a single method, but rather of a targeted combination of different systems and technologies. We support you in finding the optimal hybrid solution for your requirements.

• Early-stage quality assurance in the development process
• Reduced testing and production costs
• Greater process and component reliability
• Reliable validation of new materials and joining technologies