Energy

A secure and cost-effective energy supply places high demands on the reliability of components and structures. With our sensor and data systems for safety, sustainability, and efficiency, we support operators, manufacturers, and suppliers in condition monitoring, quality assessment, and service life analysis throughout the entire value chain.

Our Solution: Intelligent Inspection and Monitoring Systems

Challenges

Whether it’s nuclear power, conventional power plants, renewable energy, or energy (carrier) distribution—aging processes such as corrosion, cracking, embrittlement, or thermal fatigue can compromise the integrity of safety-critical components. At the same time, demands for availability, sustainability, and cost-effectiveness are increasing.

We develop innovative solutions based on NDT, sensor technology, and data analysis to detect material aging, defects, and structural changes.

Our areas of focus include: Among other methods, we use ultrasound, magnetic methods, stray-field methods, and guided waves.

  • Material aging and defect inspection in the nuclear energy sector
  • Inspection of power lines, towers, pipelines, and welds
  • Condition monitoring of energy distribution components
  • Quality assurance and remote condition monitoring for wind turbines

The best solution often does not consist of a single method, but rather of a targeted combination of various systems and technologies. We support you in finding the optimal hybrid solution for your requirements.

Benefits for You

 

  • Greater safety and availability
  • Early detection of damage and aging processes
  • Reduced maintenance and repair costs
  • Extended service life of critical components
  • Greater sustainability and operational efficiency

 

Our Solutions

 

Intelligent inspection monitoring and documentation using an optical tracking system for ultrasonic and eddy current testing – 3D-SmartInspect

 

Monitoring urban and energy infrastructure: Flexible sensor platform for configuring smart IIoT devices – MAUS

 

Tension steel fracture location in prestressed concrete poles, crack detection, and inspection for internal and external defects in pipes for corrosion detection – BetoFlux

Public Research Projects in the Energy Sector

 

BeLeB

Development of a method for determining the service life of rotor blade coatings

 

BetoNPP

Hybrid methods for nondestructive evaluation and tomographic assessment of thick-walled reinforced concrete structures in nuclear facilities

 

ChaRiUT

Characterization of branched cracks in mixed-metal welds using modern ultrasonic techniques for the purpose of component reliability assessment

 

CONNECT-NM

The EU-funded CONNECT-NM project aims to advance innovations in the field of nuclear materials for all generations of reactors.

 

El-Peacetolero

Embedded electronic solutions for innovative light-emitting scanning tools for polymer diagnostics

 

EMUS-4-Stress

Condition monitoring system based on electromagnetically excited ultrasonic transducers

 

H2SkaProMo

Flexible and scalable cyber-physical production systems for the assembly of fuel cell stacks

 

PolySafe 2

Development of a practical inspection concept for cables in nuclear facilities

 

EMUS-TWIN

Integrated system for condition-based integrity assessment of pipelines in nuclear power plants

 

INTACT

Detecting damage in pipelines over long distances using ultrasonic CT

 

NOMAD

Nondestructive evaluation system for inspecting operational material deterioration in nuclear power plants

 

PolySafe

Nondestructive characterization and monitoring of aging phenomena in cable insulation in the context of reactor safety

 

Re-Machine

The project paves the way for a circular economy for machine parts

 

ReSolar³

Digitization and optimization of the circular economy for photovoltaic systems using smart sensors

 

Safety4NPP

Micromagnetic nondestructive characterization of operational material changes in future foreign nuclear power plants

 

STRUMAT-LTO

Structural materials for long-term operation of light-water reactors

 

S-O-S

Secure offshore bolted joints – reliable monitoring of preload force using ultrasound

 

TeaM Cables

Tools and methods for efficient aging management of nuclear power plant cables