PROFILE

One-sided airborne ultrasonic measurement of a spot weld on a steel plate
© Fraunhofer IZFP / Inoson GmbH
One-sided airborne ultrasonic measurement of a spot weld on a steel plate
© EFRE
© Fraunhofer IZFP
State Chancellery Saarland

Process-integrated in-line quality assurance of joints for lightweight construction in the automotive industry (PROFILE)

Non-destructive ultrasonic testing methods are an important tool for material testing/quality assurance due to their traceability to elastic or mechanical properties. In many cases, air-coupled ultrasonic methods also offer simplified and reproducible coupling conditions for the ultrasound and thus allow a safer and simplified application of the method.

As part of a cooperation project funded by the ERDF (European Regional Development Fund), this process is being further improved by Inoson GmbH as an industrial partner together with the Fraunhofer IZFP through a largely physical decoupling of the transmitter and receiver of an ultrasonic system (piezoelectric excitation / optical evaluation). 

The aim is to achieve higher error contrasts in addition to a simplified test procedure application. This is achieved by identifying and using special sound propagation modes. A further aim of the project, in addition to process development, is to set up a pilot plant for demonstrating and, in particular, experimentally evaluating the process. Inoson GmbH realizes the project.

PROFILE Key Data

Joint Project
Funding Authority: European Regional Development Fund (ERDF) | Zentrales Technologieprogramm Saar (ZTS) | State Chancellary Saarland 
Project Term: 10/2019 bis 07/2022
Total Funding: approx. 518 000 € (Fraunhofer IZFP approx. 251 000 €)