Optimizing production processes using nondestructive testing technologies

Optimizing production processes using nondestructive testing technologies

Optimizing production processes using nondestructive testing technologies

Optimizing production processes using nondestructive testing technologies

Optimizing production processes using nondestructive testing technologies

Production-Integrated NDT

Industrial manufacturers, particularly mass producers, are facing increasing pressure to reduce costs while improving quality and keeping pace with advances in automation. For this reason, there is a growing demand for nondestructive testing (NDT) processes that support or are directly integrated in the production lines in order to monitor, control and optimize the manufacturing process.

With this in mind, the goal of the Production-Integrated NDT department is the development of automated or automatable processes for such environments. In carrying out this work, researchers exploit the entire potential offered by the available nondestructive processes and equipment.

 

Award

INDUSTRIEPREIS 2016: In the Automotive category Fraunhofer IZFP was labeled "BEST OF 2016" for its "3MA PHS" technology solution!

We have convinced the jury and therefore belong to the top group of the submitted applications. The exquisite group of judges is formed by an independent specialist jury comprising experts from different industrial branches, professors and specialized journalists.
The INDUSTRIEPREIS is funded by "Huber Verlag für Neue Medien GmbH" to award particularly advanced industrial products with high economic, social, technological and environmental benefits.

Learn more about Fraunhofer IZFP’s technology solution "Nondestructive testing of press-hardened body parts with 3MA" via internet:

http://www.izfp.fraunhofer.de/.../The.../3MA-presshaerten-de.pdf.


For details concerning INDUSTRIEPREIS see www.industriepreis.de !

Key industries include

  • Automotive
  • Metals manufacturing and processing
  • Plant and equipment construction

  • Monitoring of production processes according to predefined parameters
  • Early detection of irregular conditions and workflows, including limiting their impact on production
  • Process monitoring, control and management
  • Development of informative and reliable quality models

  • 3MA - Press hardening
  • 3MA - Valve spring inspection
  • 3MA - Rolled steel monitoring

(3MA - micromagnetic multiparameter microstructure and stress analysis)

JahrTitel/AutorDokumentart
2017Hybrid Al/steel-joints manufactured by ultrasound enhanced friction stir welding (USE-FSW): Process comparison, nondestructive testing and microscopic analysis
Thomä, Marco; Wagner, Guntram; Straß, Benjamin; Wolter, Bernd; Benfer, Sigrid; Fürbeth, Wolfram
Konferenzbeitrag
2017Hybrid joints manufactured by ultrasound enhanced friction stir welding (USE-FSW) - corrosion properties
Benfer, Sigrid; Fürbeth, Wolfram; Thomä, Marco; Wagner, Guntram; Straß, Benjamin; Wolter, Bernd
Konferenzbeitrag
2017Non-destructive characterization of fiber orientation in reinforced SMC as input for simulation based design
Schladitz, Katja; Büter, Andreas; Godehardt, Michael; Wirjadi, Oliver; Fleckenstein, Johanna; Gerster, Tobias; Hassler, Ulf; Jaschek, Katrin; Maisl, Michael; Maisl, Ute; Mohr, Stefan; Netzelmann, Udo; Potyra, Tobias; Steinhauser, Martin O.
Zeitschriftenaufsatz
2017Production integrated nondestructive testing of composite materials and material compounds - an overview
Straß, Benjamin; Conrad, Christian; Wolter, Bernd
Konferenzbeitrag
2017Realization of ultrasound enhanced friction stir welded Al/Mg- and Al/steel-joints: Process and robustness, mechanical and corrosion properties
Thomä, Marco; Wagner, Guntram; Straß, Benjamin; Conrad, Christian; Wolter, Bernd; Benfer, Sigrid; Fürbeth, Wolfram
Konferenzbeitrag
2016AkuProLas: Acoustic inline process monitoring for laser welding applications
Bastuck, Matthias; Herrmann, Hans-Georg; Wolter, Bernd; Böttger, David; Zinn, Peter-Christian
Konferenzbeitrag
2016PHS process monitoring & product quality control with 3MA
Conrad, Christian
Konferenzbeitrag
2016Recent developments for ultrasonic-assisted friction stir welding: Joining, testing, corrosion - an overview
Thomä, Marco; Wagner, Guntram; Straß, Benjamin; Conrad, Christian; Wolter, Bernd; Benfer, Sigrid; Fürbeth, Wolfram
Konferenzbeitrag
2016Simulation of electromagnetic inspection techniques using FEM analysis
Gabi, Yasmine; Wolter, Bernd; Kern, Rolf; Conrad, Christian; Gerbershagen, Andreas
Konferenzbeitrag
2016Testing of PHS CarBodyParts: Process integrated, reliable and in a matter of seconds!
Conrad, Christian; Kern, Rolf; Wolter, Bernd
Konferenzbeitrag
20153MA finite element modeling of 3MA NDT devices in different inspection situation
Gabi, Yasmine; Wolter, Bernd; Martins, Olivier; Gerbershagen, Andreas; Kern, Rolf; Conrad, Christian
Zeitschriftenaufsatz
2015Acoustic in-process monitoring of laser welding
Bastuck, Matthias; Herrmann, Hans-Georg; Wolter, Bernd; Zinn, Peter-Christian; Zäh, Ralf-Kilian
Konferenzbeitrag
2015Industrial demands and nondestructive testing (NDT) solutions for process monitoring and quality control in hot and cold formed steel production
Conrad, Christian; Kern, Rolf; Wolter, Bernd; Wicke, Tim; Tonne, Jens
Konferenzbeitrag
2015Prüfsysteme zur Prozessüberwachung beim Kragenziehen - Blechteilen geht es an den "Kragen"
Wolter, Bernd; Müller, Thorsten; Behrens, Bernd-Arno; Hübner, Sven; Gaebel, Christoph Michael
Zeitschriftenaufsatz
2014Electromagnetic examination of hardened depth of steel using 2D nonlinear hysteresis FEM analysis
Gabi, Yasmine; Wolter, Bernd; Martins, Olivier; Gerbershagen, Andreas
Konferenzbeitrag
2014FEM simulations of incremental permeability signals of a multi-layer steel with consideration of the hysteretic behaviour of each layer
Gabi, Yasmine; Wolter, Bernd; Gerbershagen, Andreas; Ewen, Michaela; Braun, Peter; Martins, Olivier
Zeitschriftenaufsatz
2014High-Speed-3MA zur mikromagnetischen Werkstoffcharakterisierung in schnellen Produktionsprozessen
Szielasko, Klaus; Youssef, Sargon; Wolter, Bernd; Schuppmann, Martin; Rodner, Christoph; Weingard, Christoph; Kopp, Harald; Elzatma, Mohammed; Mironenko, Ivan; Kiselmann, Ifrit
Konferenzbeitrag
2014Non-destructive evaluation for advanced lightweight structures
Herrmann, Hans-Georg; Maisl, Michael; Conrad, Christian; Rabe, Ute; Helfen, Thomas Benedikt
Konferenzbeitrag
2014Nondestructive determination of mechanical properties of open-die forgings and potentials for full implementation in production process chain
Ewen, Michaela; Blaes, Nikolaus; Bokelmann, Dieter; Braun, Peter; Conrad, Christian; Gabi, Yasmine; Kern, Rolf; Kopp, Harald; Wolter, Bernd
Konferenzbeitrag
2014Prüfung von grüner Sanitärkeramik als Mittel zur Ressourceneffizienz
Walle, Günter; Sklarczyk, Christoph; Müller, Torsten; Netzelmann, Udo
Konferenzbeitrag
2014Qualitätsrelevante Kennwertermittlung mittels zerstörungsfreier Prüfverfahren - Neue Entwicklungen und Trends
Kurz, Jochen Horst; Wolter, Bernd; Herrmann, Hans-Georg; Szielasko, Klaus; Tschuncky, Ralf
Konferenzbeitrag
2014Realization of Al/Mg-hybrid-joints by ultrasound supported friction stir welding - mechanical properties, microstructure and corrosion behavior
Strass, Benjamin; Wagner, Guntram; Conrad, Christian; Wolter, Bernd; Benfer, Sigrid; Fürbeth, Wolfram
Konferenzbeitrag
2014Untersuchungen von Schwindungsporositäten mittels mechanisierter Ultraschallprüfung mit Sampling Phased Array Technik an Sphäroguss von Windkraftanlagenkomponenten zur Abschätzung ihrer Schwingfestigkeit
Kurz, Jochen Horst; Bleicher, Christoph; Bulavinov, Andrey; Heinrietz, Andre; Maisl, Ute; Maisl, Michael; Pinchuk, Roman; Pudovikov, Sergey; Tsyban, Alexandra
Konferenzbeitrag
2013Neue Ansätze zur Überwachung und Optimierung des Rührreibschweißens mit ZFP
Conrad, Christian; Dobmann, Gerd; Wolter, Bernd
Konferenzbeitrag
2013Pressgehärtete Karosserieteile zerstörungsfrei geprüft
Wolter, Bernd
Zeitschriftenaufsatz
2013Überwachung und Qualitätssicherung des Laserschweißprozesses ultrahochfester Karosseriestähle durch integrierte ZfP-Verfahren
Bastuck, Matthias; Valeske, Bernd; Wolter, Bernd; Herrmann, Hans-Georg
Konferenzbeitrag
2013Zerstörungsfreie Prüfung für Laserschweißverbindungen pressgehärteter Stähle
Bastuck, Matthias; Herrmann, Hans-Georg; Valeske, Bernd; Wolter, Bernd
Konferenzbeitrag
2011NDT based process monitoring and control
Wolter, Bernd; Dobmann, Gerd; Boller, Christian
Zeitschriftenaufsatz
2011Virtual reality in planning of non-destructive testing solutions
Avgoustinov, Nicolai; Boller, Christian; Dobmann, Gerd; Wolter, Bernd
Konferenzbeitrag
2011Zerstörungsfreie Detektion von Schleifbrand mittels elektromagnetischer Prüftechniken
Altpeter, Iris; Boller, Christian; Kopp, Melanie; Wolter, Bernd; Fernath, R.; Hirninger, B.; Werner, S.
Konferenzbeitrag
Diese Publikationsliste wurde aus der Publikationsdatenbank Fraunhofer-Publica erstellt.

Department Assistant

Mrs. Stefanie Wahlster

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Fax +49 681 9302-113844
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